Door-in-a-Door Rebuild - Part 3

Boss!  Da Door!  Da Door!
I don't know why I'm in a mood to think about the old TV show "Fantasy Island", as I never watched it.

Work is done on the Door-in-a-Door!

The inner door rivets were removed to separate the back and frame from the damaged front aluminum.










Prodex insulation is added to each section in the frame.

Using new aluminum, the new outer door is cut and formed.

The two doors are attached together with the hinges.  Then the door hinges are securely attached to the new thick hinge patch also made from aluminum.
LINK to 2/13